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Laurence Smith's "Girder" New Front End Design

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    Member onefootedkid's Avatar
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    Laurence Smith's "Girder" New Front End Design

    I know it's LONG but really worth reading.

    I read this article this afternoon about Laurence Smith redesign of a New Front End. I thought it's an excellent, different way of thinking. I think it needs some more development before its on a serious race bikes but it could be the future. Or maybe just for cruisers or a non high performance bike. But I keep wondering if the "traditional" front end wasn't doing the proper job, wouldn't the big engineering guys up at Honda, Ducati....ect change it up? I would like to read about this front end in a couple months with the some tyres that suit the front end, have rake, trail, rider height dialed in and maybe send it to a track that's suited for a 1000. What do you guys and gals think? You think its going to be the "future?" Or what would you think you would do to make the Girder handle better through high speed cornering?

    This is how he designed it with some pictures.

    http://thekneeslider.com/archives/20...-of-australia/

    By Rennie Scaybrooks, "Can this Crazy Front End Really Replace Forks?"

    Down in the depths of the bitterly boring and generally freezing city that is Canberra-Australia’s Capital Territory-Laurence Smith of Suspension Smith has been burrowing away under a ton of aluminum swarf and sweat for the past 12 months to create his version of the future of motorcycles front suspension. No forks here, he’s chopped the front off a 2004 Yamaha YZF-R1 and grafted on his own design, one that went from CAD to wood to the product you see here-machined from billet 6061 aluminum-in just under a year. He’s a determined fellow, and convinced that forks are at the end of their life span.

    Smith recently took me and his Girder R1 to a bitterly cold Wakefield Park in Goulburn, New South Wales, for a spin and a critique of his design. Wakefield is an ideal 600cc track, but hard work on a 1000, and with the wind blowing some serious nut-freezing chill over the track, getting heat into the tyre would be a challenge

    The R1 no longer runs the normal clip-on bars, with Smith swapping them for a bent MX-style single handlebar that gives the added advantage of more leverage when going between the triple left-hander and the fast right onto the back straight. There are no rearsets, it has standard road bodywork, a standard ’04 R1 swingarm and an Ohlins TTx30 shock from an ATV stuffed under the rider’s right hand. Other than that it’s all about the Girder.

    The first lap on the R1 feels totally alien. The Girder R1 runs a 16 degrees steering angle compared to the standard R1’s 24 degrees. Yet despite this staggeringly steep steering angle the bike isn’t anywhere near as twitchy as you’d expect. The front feels almost detached from the rest of the bike-like it’s operating in its own orbit-but down the back straight, over the braking bump, the R1 feels stable and sure-footed. It’s just talking to me in a different language. Down the front straight and through the fifth gear kink under power the Girder feels great. There’s big bump that when hit means you’re on the right line but it will upset the chassis of a conventional front-ender, but the Girder ran over it as thought it wasn’t there. I shouldn’t say run over as much as floated, which is exactly the type of sensation it gives you-very BMW K1300R-like. Leading into the slow turn one right-hander the Girder brakes well with good feel from the front tyre. But here lies a problem: there’s too much weight transfer from the back but not enough weight on the front. This leads to understeer and makes it hard work to get the bike turned and accelerated out of the corner without running wide. The first 60 percent of the corner is fine, from set-up, to hard braking, to the beginning of the corner, but when on high lean angles with lots of front-end pressure the feel that was there through the fast sweepers is traded for a vagueness you don’t get on a conventional fork set-up. Laurence can alter the front end flex of his design by running the lateral Control Flex bearings at the top of the Girder at different points, but for this test he ran them with no flex as he said this part of the design was still in its early stages. He can also vary trail plus or minus 6mm. For this test trail was set at 102mm.

    The R1 doesn’t dive under braking, rather it squats, and while this has the benefit of keeping trail as constant as possible it can lead to the issue of not enough weight on the tyre to flatten out the contact patch.

    After cranking up the rear preload and slowing the rebound down I go out again. Understeer is nearly eradicated but the lack of front tyre heat is still a problem. However, by now I’m pretty in tune with the Girder. You can’t throw this thing around like a forked-600; the Girder likes wide, traditional racing lines, almost like a 250GP bike, not the point and squirt style customary to big litre-class monsters.

    In an effort to get more heat in the tyre, Laurence drops the front ride height by 5mm, and I go out again. Although there’s now more heat in the carcass, the Girder is much more nervous, giving me some decent front end slides that weren’t there before. It also made the change of direction onto the back straight slower than before.

    Laurence and I came to the conclusion the front spring was just too heavy, but the ride height he had dialed in prior to the last session was just right. My gut feeling also hints at an issue with the tyres we were running. Pretty much all tyres available are designed to run with forks not girders and I think to fully explore the potential of the design a company would need to make specific tyres for the cause. Despite this however, I do believe the design is sound, it will just take some more development to get it to the point where it is a real alternative to forks.
    Since my ride Laurence has fitted a lighter spring to the Ohlins shock on the side of the girder. He’s been out on the bike at Wakefield and tells
    me the front tyre heat is now up to scratch.

    The potential is there. It’s beautifully designed and manufactured, but will take more experimenting to get to the point where it will be a challenge for conventional forks. The feeling it gives is alien to what I’m used to, but after a couple of laps it’s easy to understand. I’m looking forward to riding version II at Eastern Creek this year!

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    Changes come butcher bergs's Avatar
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    Re: Laurence Smith's "Girder" New Front End Design

    Very similar to the BMW Telelever

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    Re: Laurence Smith's "Girder" New Front End Design

    Quote Originally Posted by butcher bergs View Post
    Very similar to the BMW Telelever
    Similar but still has forks.

    Its close to this too

    http://media.photobucket.com/image/s...a20VTR10-1.jpg

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    Re: Laurence Smith's "Girder" New Front End Design

    It looks a lot like the Duo-lever (single shock, parallelogram girder front end).


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    Re: Laurence Smith's "Girder" New Front End Design

    Quote Originally Posted by onefootedkid View Post
    Similar but still has forks.

    Its close to this too

    http://media.photobucket.com/image/s...a20VTR10-1.jpg
    You're right. I looked a bit closer at the two designs and they are definitely different.

    Regarding the Photobucket picture link, have you ever heard of the Yamaha GTS?

    More similarities yet all designs in this thread so far are unique in their own way.

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    Last edited by butcher bergs; 02-29-12 at 08:51 PM.

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    Re: Laurence Smith's "Girder" New Front End Design

    Quote Originally Posted by oVTo View Post
    It looks a lot like the Duo-lever (single shock, parallelogram girder front end).

    That is a serious front end. Never seen that before. What bike has that front end?

    Quote Originally Posted by butcher bergs View Post
    You're right. I looked a bit closer at the two designs and they are definitely different.

    Regarding the Photobucket picture link, have you ever heard of the Yamaha GTS?

    More similarities yet all designs in this thread so far are unique in their own way.
    Sadly, I haven't heard of the bike... I'll look it up.

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    Re: Laurence Smith's "Girder" New Front End Design

    I want to say at least one Moto2 bike is sporting a girder style setup this year.

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    Re: Laurence Smith's "Girder" New Front End Design

    Quote Originally Posted by onefootedkid View Post
    That is a serious front end. Never seen that before. What bike has that front end?
    It looks like just the K1300S and the K1600GT/GTL have the Duolever front end.

    Quote Originally Posted by onefootedkid View Post
    Sadly, I haven't heard of the bike... I'll look it up.
    The GTS used hub-center steering and many other innovations. But it was too different and collected a lot of dust on the showroom floors. Bimota has tried hub-center steering too, I think. Hub-center is very different animal from girder, but both are interesting exercises in 'something different'.

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    Re: Laurence Smith's "Girder" New Front End Design

    Here's a video of the Bimota Tesi 3D with hub center steering (sorry for the thread hijack).

    It seems a common complaint of alternative fork systems with anti-dive is that they don't dive when braking. In other words, one of the biggest advantages is really a problem, not an advantage. Front end dive is a part of the feedback most riders use to gauge braking and lean while cornering. It would be interesting to see if someone who never rode a bike with conventional forks would dislike the girder and center hub front suspensions as much as riders with a lot of experience on traditional bikes.


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    Re: Laurence Smith's "Girder" New Front End Design

    They would have nothing to compare it to so there would not be a basis of complaint.

    Just a guess though.

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    Re: Laurence Smith's "Girder" New Front End Design

    Quote Originally Posted by oVTo View Post
    It looks like just the K1300S and the K1600GT/GTL have the Duolever front end.
    and the K1200r

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    Re: Laurence Smith's "Girder" New Front End Design

    I chose a 16 degree steering rake angle and I was very confident of doing this because Tony Foale has long put forward the advantages of steep rake angles and these kinds of angles are commonplace in bicycles, from mountain bikes to road bikes
    I always wondered why road bicycles used such steep rake angles, I'd prefer a shallower and more stable front end for a bicycle.

    Another R1 girder build here http://thekneeslider.com/archives/20...nt-end-update/ .

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    Re: Laurence Smith's "Girder" New Front End Design

    Quote Originally Posted by brady View Post
    I always wondered why road bicycles used such steep rake angles, I'd prefer a shallower and more stable front end for a bicycle.

    Another R1 girder build here http://thekneeslider.com/archives/20...nt-end-update/ .
    Part of the answer is that road bicycles do not have enough suspension travel to affect that angle much. On a motorcycle with forks, brake dive steepens the head angle quite a bit, so the designer has to allow for that so the bike doesn't become unstable under braking. With alternative front suspension designs that don't dive under braking, they could steepen it up quite a bit, and yet not get all twitchy on the brakes. Buell was pushing the edge on that on some models, with a rake angle of 21º (normal sportbikes are usually 24 to 25º), and I could feel that on hard braking, the Buell was feeling pretty twitchy.

    PhilB

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    Re: Laurence Smith's "Girder" New Front End Design

    Quote Originally Posted by oVTo View Post
    Here's a video of the Bimota Tesi 3D with hub center steering (sorry for the thread hijack).
    Eh no worries, I like seeing what else is out there.

    Quote Originally Posted by oVTo View Post
    It seems a common complaint of alternative fork systems with anti-dive is that they don't dive when braking. In other words, one of the biggest advantages is really a problem, not an advantage. Front end dive is a part of the feedback most riders use to gauge braking and lean while cornering. It would be interesting to see if someone who never rode a bike with conventional forks would dislike the girder and center hub front suspensions as much as riders with a lot of experience on traditional bikes.
    I am not sure they would complain much if they didn't anything else. Or is so weird they might just not like riding motorcycles. But that's just a guess.

    Also with the Girder when under hard braking its squats instead of diving, to me (I don't know a lot about geometry so correct me if I am wrong) it seems like it would mess up the entire bikes geometry causing a bike to be designed around the front end. (hence the Bimota Tesi) Which might not be a bad thing. Like the second article said the design had a hard time warming up the front tire. They did do some adjustments to have the tire heat up a little more.
    The problem, I think, is for this front end to make it into the future with serious racing (if wanted) is the tires. The bikes are now being designed around the tires. It might be hard to find a tire company that will want to design a tire for this front end. Pirelli maybe. They did design a bran new tire for the Ducati Multistrada.

    Still a brilliant look into something different. I wonder if we'll ever drop the forks from racing or in general?? Or are forks the only best performing front end? Because you can adjust and tune the crap out of this bad boys. Where the Girder you only have so much you can tweak. SInce the girder uses a rear shock (correct me if I am wrong, only way to learn )... Someone wanna give me a quick description on how different the rear shock is to the front forks? If there are any?

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    Re: Laurence Smith's "Girder" New Front End Design

    honda made a works mx bike with girder forks but i read it never saw a race, but i also read it was raced in the GP's in Europe, not sure
    Attached Thumbnails Attached Thumbnails Laurence Smith's "Girder" New Front End Design-rc250-jpg  

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    Last edited by backinthesaddle; 03-04-12 at 09:32 PM.
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    Re: Laurence Smith's "Girder" New Front End Design

    Quote Originally Posted by backinthesaddle View Post
    honda make a works mx bike with girder forks but it never saw a race - trying to find a pic.
    That is a seriously, amazing front end. Specially for a mx bike. You know why it never saw a race?

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    Re: Laurence Smith's "Girder" New Front End Design

    Quote Originally Posted by onefootedkid View Post
    That is a seriously, amazing front end. Specially for a mx bike. You know why it never saw a race?

    Edited my post as I also read it was raced in Europe. Guessing maintenance of all those pivots would keep someone pretty busy or maybe it couldn't take the abuse of mx??

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