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Well its done....Its been a ton of fun and very relaxing project. Went real smooth and no major issues. I have added the new GP gauge cluster and finished up all the wiring. Only item left is to put on my new stator and CDI box so the battery will get charged....every thing on the bike now works. Lights/horn/directionals etc...all led bulbs ecept the headlight. The new CDI box sparks three times per revolution so it should help alot with the starting as well... Only thing I might do is pull the engine and send the crank/rod/piston out for a balance as this is supose to help cut down on the vibration alot.....Might port is a bit to help move the power band up the rpm range a bit as i dont need that much torque that low in the rpm band...
I have yet to try it out in my driveway(80 yards long) as the now keeps coming down and never melts! Gonna tweek the shift linkage a bit and add a kick starter holder as it does not stay against the bodywork when reving...
Stay tuned!!
Dan
http://www.dynotunenitrous.com/store...ages/um500.avi
http://www.dynotunenitrous.com/store...um500_dash.avi
http://www.dynotunenitrous.com/store...500running.wmv