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Keyless gas cap project

  1. #1

    Keyless gas cap project

    So I had an idea to have a keyless gas tank for racing this season. The catch was, I didn't want to drop $80 for a good aluminum one or spend $20 on a cheap china one and vapor lock during a race.

    I spent 20 minutes and pulled the tumblers out of the lock on my stock cap...for free. Vents properly, holds fuel like it should, and can use just about anything to open it.

    So, if anyone else is looking to save some $$$, here you go. If you're patient and can handle small parts, it's really easy too.

    Just thought I'd share.

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  2. #2
    Super Moderator OreoGaborio's Avatar
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    Re: Keyless gas cap project

    Did the same to my EX500, but.... Patience? Small parts?

    Uhhhhhhh... try




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    Last edited by OreoGaborio; 03-24-13 at 07:12 PM.
    -Pete LRRS/CCS #81 - ECK Racing, TonysTrackDays
    GMD Computrack Boston | Pine Motorparts/PBE Specialists | Phoenix Graphics | Woodcraft | MTag-Pirelli | OnTrack Media

    The Garage: '03 Tuono | '06 SV650

  3. #3

    Re: Keyless gas cap project

    Hahaha. I thought about that but I wanted a finished look. All it took was a Phillips and flat head screwdrivers.

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  4. #4
    Senior Member Slowpoke387's Avatar
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    Re: Keyless gas cap project

    Anyone thinking about buying a keyless cap, dont skimp and buy the cheapies. They leak like crazy if you have a tip over. Buy the better ones, def worth the extra cash if you're going to spend money on one.

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    LRRS #387

  5. #5
    something witty here tsanterre's Avatar
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    Re: Keyless gas cap project

    Hmmm....interested!

    I definitely wanted to go keyless, but then started to second guess when I saw the price tag.

    I'd like to go keyless ignition too and just forget having to have a key all together.

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  6. #6
    Senior Member Slowpoke387's Avatar
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    Re: Keyless gas cap project

    Thats what I did. Love it, I never have that mini heart attack anymore thinking I forgot the key, lol.

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    LRRS #387

  7. #7
    Just Registered Doc's Avatar
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    Re: Keyless gas cap project

    How much does it weigh?

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  8. #8

    Re: Keyless gas cap project

    The stock cap? More than $80 worth of aluminum.

    Time and money better spent on track time will get me better improvements than a few ounces of aluminum will.

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  9. #9
    Banned G21forme's Avatar
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    Re: Keyless gas cap project

    Wouldn't it make more sense to sell the gas cap and ignition module with keys to further support the addiction?

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  10. #10

    Re: Keyless gas cap project

    I looked at that but it's not really a hot seller. Still have the ignition switch to remove at some point so I could sell that.

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  11. #11
    Banned G21forme's Avatar
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    Re: Keyless gas cap project

    Quote Originally Posted by jcbell1007 View Post
    I looked at that but it's not really a hot seller. Still have the ignition switch to remove at some point so I could sell that.
    Gotcha, and you also have the ethical scruple of wondering if you are just helping out a bike thief...

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  12. #12

    Re: Keyless gas cap project

    Hahaha. That too. I only have one key so if I lost that, I was SOL when it comes to the gas cap (not now though). At least now if I lose/break my key, it's just more of a reason to ditch the switch.

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  13. #13
    Super Moderator OreoGaborio's Avatar
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    Re: Keyless gas cap project

    What I've got.

    Had it for a few years now. Zero issues. Great little cap. Only drawback is it's a little tough to open w/ gloves on.

    http://www.twfracing.com/PartsPages/fuelcap.html


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  14. #14
    #331 CBR929RE's Avatar
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    Re: Keyless gas cap project

    Quote Originally Posted by Slowpoke387 View Post
    Thats what I did. Love it, I never have that mini heart attack anymore thinking I forgot the key, lol.
    I've had an extra bike key in my truck for a long time now just so I don't have that heart attack. of course I start the bike up to put it in the truck anyway so I've made a habit of when I do pull the key out I put it in the cupholder in the truck. and if I forget to take it out then its still in the bike so no worries.

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  15. #15
    Your Father csmutty's Avatar
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    Re: Keyless gas cap project

    I got mine used for $20.

    Goes hand in hand with a keyless ignition.

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    -Christian LRRS/CCS HasBeen ECK Racing
    2011 Pit Bike Race CHAMPION!

  16. #16

    Re: Keyless gas cap project

    Did you have to wire in a resistor to go keyless ignition? I know the sv requires some form of one in order to do that.

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  17. #17
    Your Father csmutty's Avatar
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    Re: Keyless gas cap project

    Quote Originally Posted by jcbell1007 View Post
    Did you have to wire in a resistor to go keyless ignition? I know the sv requires some form of one in order to do that.
    The r6 does not require a resistor. Plug and play.

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  18. #18
    Just Registered Doc's Avatar
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    Re: Keyless gas cap project

    Quote Originally Posted by jcbell1007 View Post
    The stock cap? More than $80 worth of aluminum.

    Time and money better spent on track time will get me better improvements than a few ounces of aluminum will.
    I didn't mean it as the $50 one will weigh less I meant it as how much weight did you take out?

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  19. #19

    Re: Keyless gas cap project

    Hahah. Not much weight. The tumblers are actually small thin metal plates. I doubt they'd even come close to weighing half an ounce.

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  20. #20
    TRACK RAT!!!!! Pigman's Avatar
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    Re: Keyless gas cap project

    I have bought several knock off's with no venting or leaking issues..............and for 20$ its all good


    Anyone want a 06 07 gsxr 600 750 cap with the KEY??????????

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