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2002 ex500 not turning over, just a "click" sound

  1. #1
    Junior Member sliceypete's Avatar
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    2002 ex500 not turning over, just a "click" sound

    Hey guys got an issue with my 2002 ex500, it will not turn over when pushing the ignition. I just hear a single click every time I push the ignition. The battery I have right now is a few months old (got it at the beginning I the season). This issue started last night when I was trying to leave my university parking lot, so I decided to take the battery with me and get it tested in the morning. Got it tested at advance auto parts and the result on the battery were good, went back to school to test it and still nothing, just a click when I try and start it :/. I am just going to tow it back to my place, any suggestions on whatever be the issues? Thanks in advance for the help guys

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  2. #2
    Senior Member fineout's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    Is the kickstand switch broken?

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  3. #3
    Old and Slow Sheppo's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    make sure all the connections are clean an tight

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    Lifer
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    Re: 2002 ex500 not turning over, just a "click" sound

    Does it run if you push start it? If you're on a hill give it a roll and pop the clutch. Make sure the choke's on and I like to crack the throttle as I let the clutch out. Just be ready for it to take off. Don't forget that if this doesn't work, now you have to park it whereever you rolled it.

    Possible it has a safety switch problem? I'm assuming you're trying to start it in neutral. What about in gear with the clutch pulled in?

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  5. #5
    Lifer snwbrdr435's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    I'll take it off your hands

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  6. #6
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    Re: 2002 ex500 not turning over, just a "click" sound

    Starter solenoid. Jump it with a screwdriver. If the bike starts, replace the solenoid. Yes, it will throw a few sparks. It's ok.

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  7. #7
    Have you seen my baseball GingahNinjah's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    put a meter across the battery and try to start it... if the voltage drops when you push the start button its the battery

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  8. #8
    Junior Member sliceypete's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    update: i had a friend that was a mechanic for 5 year look at it real quick before i had it towed. he was able to get it to turn on by putting it into first and just walking the bike a little bit forward and hitting the ignition switch. so the bike it back home Grin now what do you guys think the problem is? i even took a short video of the issue
    http://www.youtube.com/watch?v=QTyfC...ature=youtu.be

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  9. #9
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    Bad starter. It has a bad spot on the commutator

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  10. #10
    ain't nuttin wrong w/that scubasteveRR's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    you could just get a new communicator too..


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  11. #11
    Super Moderator TheIglu's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    Bad starter or hung up brushes in the starter.

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  12. #12
    Lifer Stromper's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    Still jump the BIG wires on the starter solenoid and see if she cranks

    On my Vstrom the big wires are next to each other and a pliers jumps them fine

    Of course wiggle ALL the fat wires red and black to try to find anything loose and tighten it.

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  13. #13
    Junior Member sliceypete's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    So I just took my bike out and brought it to the mechanics at biker’s outfitters in revere. They confirmed the starter is bad and are quoting me $300+ to get a OEM starter plus labor, so it will probably cost me $600+ to get this fixed :/ should I take it to a different shop or is this a fair price?

    If anyone here on the forums want to take the bike off my hands for a cool $1000 pm me. I was thinking of buying a newer bike anyway, this can be a easy fix for anyone that know what they are doing.

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  14. #14

    Re: 2002 ex500 not turning over, just a "click" sound

    Dude buy a starter online and throw someone here $50 to put it on for you

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  15. #15
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    Re: 2002 ex500 not turning over, just a "click" sound

    +1 on that, that's a wicked easy starter to change, don't take a beating on it. I just sold one for that bike on Ebay last week for $29.99 shipped.

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    Last edited by b0xmonkey; 04-11-14 at 09:52 AM.

  16. #16
    Super Moderator OreoGaborio's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    Changing the starter on that thing is like wiping your ass. Super easy unless you're a toddler... or drunk.

    Find an Ebay special and grab the wrenches. Don't forget to use TP.

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    Last edited by OreoGaborio; 04-11-14 at 10:08 AM.
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  17. #17
    Super Moderator TheIglu's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    It's what, two? three bolts?

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  18. #18
    Junior Member sliceypete's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    thanks for the advice guys, i went back to the shop today and took the bike back (they only charged me 40 bucks to "diagnose the problem"). I told them i wasn't interested in spending $600 plus dollars to fix a simple starter issue. I m going to pick up a starter online and see if i can find a good tutorial on how to replace it on my bike. anyone willing to install the starter for me (does $100 sound fair)?

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  19. #19
    Posting Freak Tas's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    If you were closer I'd do it. I have no plans to go to Kanes donuts either. Look at a tutorial online, it's really not that difficult.

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  20. #20
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    Re: 2002 ex500 not turning over, just a "click" sound

    Ride it to Groveland and I'll do it for a good roast beef sandwich.

    But then I'll have to kill you, cuz there can only be one Pete on NESR

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  21. #21
    go faster cdovego's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    Bring it by Waltham and I'll knock it out for a 12 pack of Newcastle.

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  22. #22
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    Re: 2002 ex500 not turning over, just a "click" sound

    I'd double check their work, may just be the starter relay or the starter brushes. Ensure the bike is in neutral and put a screwdriver across the two big terminals on the starter relay. If the engine turns over, the starter is good. If it does not turn over, the battery may be dead, the battery cables or starter cables may be loose or the brushes might be worn on the starter. Brushes (or a complete rebuild kit for 20 bucks) are MUCH cheaper than a new starter.

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  23. #23
    Junior Member sliceypete's Avatar
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    Re: 2002 ex500 not turning over, just a "click" sound

    Quote Originally Posted by OreoGaborio View Post
    Ride it to Groveland and I'll do it for a good roast beef sandwich.

    But then I'll have to kill you, cuz there can only be one Pete on NESR
    thanks for the offer guys, i got a starter coming this week, imma take a swing at installing it myself. but if i fail ill let you know lol.

    Quote Originally Posted by Dove View Post
    Bring it by Waltham and I'll knock it out for a 12 pack of Newcastle.
    Quote Originally Posted by stoinkythepig View Post
    I'd double check their work, may just be the starter relay or the starter brushes. Ensure the bike is in neutral and put a screwdriver across the two big terminals on the starter relay. If the engine turns over, the starter is good. If it does not turn over, the battery may be dead, the battery cables or starter cables may be loose or the brushes might be worn on the starter. Brushes (or a complete rebuild kit for 20 bucks) are MUCH cheaper than a new starter.
    I did try sparking the starter relay with a screwdriver didn't work and i replaced the relay also, still gave me a "click". battery was also tested, i also checked all the connections and cables. hopefully replacing the starter will get her running again, the weather is getting nice.

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