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Broken Rearset

  1. #1
    Lifer Punjistick's Avatar
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    Broken Rearset

    Any ideas on how to fix this? I'd like to do it myself in order to save some $$$. I have access to just about any tool and also MIG welder and Oxy/Acet but I havn't used MIG before. Any help would be much appreciated.

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  2. #2
    Lifer oreo_n2's Avatar
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    Broken Rearset

    that kinda looks like aluminum at first glance, you'll need a talented welder to fix that if thats the case.

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    Brent LRRS #772
    2006 KTM 560 SMR

  3. #3
    Lifer Punjistick's Avatar
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    Broken Rearset

    It is aluminum. It's actually the part of the frame that is broken. Here is a better pic.

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  4. #4
    Lifer oreo_n2's Avatar
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    Broken Rearset

    if it were steel, i would grind those bastards off and fab up some new stronger bracket with the threaded eyelets/holes in the right place and weld the whole new braket right on and bolt up the rear set.

    not sure if its that simple in aluminum, different metals need different things. you need someone that is more knowledgable in that metal.

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    Brent LRRS #772
    2006 KTM 560 SMR

  5. #5
    Senior Member MsHap's Avatar
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    Broken Rearset

    I had that happen on my FZR. Well I got it that way.
    I built it up with MIG and then redrilled and tapped.
    It was only the bottom one and I ended up going with 6mm instead of the 8mm.

    That is going to be tough Sorry
    You could add a plate behind the frame and then some spacers to bring it back out that far. Kind of what Oreo_n2 was talking about?

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    My Name is Chrissy
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  6. #6
    Fork oil in my veins.... gmdboston's Avatar
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    Broken Rearset

    Give me a call, I fix those all the time.

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    "If you can't afford to do it right, how are you going to afford to do it over?"-PK
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  7. #7
    Lifer Rye's Avatar
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    Broken Rearset

    When you get it welded up...CLEAN THAT CHAIN! LOL

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    '95 ZX7/9
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  8. #8
    Kosher Assassin Stoneman's Avatar
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    Broken Rearset

    I've got a friend up my way that can weld ANYTHING. Not sure if it'd be worth the haul for ya. But he'd probably do it for a big jug o' Jack...

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    Did you grit your teeth and try to look like Clint Fuckin' Eastwood?
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