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Problems with the EX - 500

  1. #1
    Work U HBerry's Avatar
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    Problems with the EX - 500

    Having an issue with my EX not starting-

    When I go to start it, there is just a spinning sound from behind the motor and that is it.

    Thoughts?

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    --HBerry

    LRRS# 285 - Retired
    04 ZX-6R
    88 EX500 - Broke

  2. #2
    IWOK Prez. bigred875's Avatar
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    Problems with the EX - 500

    seloniod in the starter?

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    Quote Originally Posted by ThisBitch View Post
    From my experience, its the natural red heads (aka gingers) that have no soul--- I mean are crazy.

  3. #3
    Work U HBerry's Avatar
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    Problems with the EX - 500

    Sounds like a good thought, what should I do?

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    --HBerry

    LRRS# 285 - Retired
    04 ZX-6R
    88 EX500 - Broke

  4. #4
    Super Moderator TheIglu's Avatar
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    Problems with the EX - 500

    Nope, that's your starter clutch.

    Pull the left engine cover, pull the flywheel and pull the starter clutch out. Just three little pins that cam onto the your crank. Once you clean them up, should work fine.

    Mine was making a racket and worked intermittently when I got the bike. It's from the bike sitting for so long. With the flywheel removal tool (bolt) it's a ten minute job tops.

    If the starter motor was spinning, it sure isn't the solenoid.

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    2021 KTM Duke 890 R
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    1982 Honda CB750F Super Sport

  5. #5
    It never got fast enough rebelpacket's Avatar
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    Problems with the EX - 500

    Failed starter gear. Crappy parts, crappy welds. Get it re-welded, or get another one. Careful pulling the flywheel off. The magnets break easy.


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    They should call Production Twins what it really is, Shitty McBikefest. Rules for Participation: If your bike runs lower laptimes than a lawnmower, you are not eligibile for Shitty McBikefest. -Darrell

    Alex Pearsall #121 ESMRA / #512 LRRS

  6. #6
    First name on the shit list.... SVRACER01's Avatar
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    Problems with the EX - 500

    hit it with a hammer

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    When I start my KTM in the morning, rules are broken. Its inevitable...
    01 SV650S (RC51 eater)/07 690SM /03 300EXC/14 XTZ1200
    TRACKS:Firebird/NHMS/VIR/Calabogie/California Speedway/NJMP/MMC/NYST/Palmer/Thompson/Club Motorsports

  7. #7
    Bikeless in Blackstone The Snowman's Avatar
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    Problems with the EX - 500

    Quote Originally Posted by SVRACER01 View Post
    hit it with a hammer
    Or just get a couple guys to lift it.

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    CCS/LRRS Expert#39, retired | Tony's Track Days, Instructor #11, retired
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  8. #8
    Just Registered BMFR6's Avatar
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    Problems with the EX - 500

    Thats your bike screaming, "I wish I were an SV"

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    LRRS EX #165 (formerly)

  9. #9
    Work U HBerry's Avatar
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    Problems with the EX - 500

    My bike is screaming "I wish you didnt crash me so much"

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    --HBerry

    LRRS# 285 - Retired
    04 ZX-6R
    88 EX500 - Broke

  10. #10
    Lifer daviid's Avatar
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    Problems with the EX - 500

    alex hit it right on the head. pop off the flywheel, get a new starter gear on ebay.

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    David King | ASRA/CCS/WERA SE EX #484

    "Any society that would give up a little liberty to gain a little security will deserve neither and lose both."
    -Benjamin Franklin

  11. #11
    Super Moderator TheIglu's Avatar
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    Problems with the EX - 500

    Quote Originally Posted by HBerry View Post
    My bike is screaming "I wish you didnt crash me so much"
    "Why do you start me when you never race me"

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    2021 KTM Duke 890 R
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  12. #12
    Work U HBerry's Avatar
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    Problems with the EX - 500

    "You can't race me because you have to fly to Greenville, SC before the PTwins race on Sunday!"

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    --HBerry

    LRRS# 285 - Retired
    04 ZX-6R
    88 EX500 - Broke

  13. #13
    Super Moderator TheIglu's Avatar
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    Problems with the EX - 500

    blah blah blah

    I flew in like a rockstar this past race weekend and won! So can you!

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    2021 KTM Duke 890 R
    2016 BMW S1000XR
    1982 Honda CB750F Super Sport

  14. #14
    Work U HBerry's Avatar
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    Problems with the EX - 500

    Well thats fantastic captain, but I usually get in around 11 or 12 on Fridays and my flights leave between 3 and 5 on Sundays, so thats hard to be any sort of a racing rockstar. Stop being a boob and come fix my bike

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    --HBerry

    LRRS# 285 - Retired
    04 ZX-6R
    88 EX500 - Broke

  15. #15
    Super Moderator TheIglu's Avatar
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    Problems with the EX - 500

    Come racing ONCE while I'm there and I'll fix it for you AND give you a case of beer

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    2021 KTM Duke 890 R
    2016 BMW S1000XR
    1982 Honda CB750F Super Sport

  16. #16
    Work U HBerry's Avatar
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    Problems with the EX - 500

    Stupid, Non-Mechanically inclined question -- Do I need to drain the oil to do this?

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    --HBerry

    LRRS# 285 - Retired
    04 ZX-6R
    88 EX500 - Broke

  17. #17
    It never got fast enough rebelpacket's Avatar
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    Problems with the EX - 500

    If you don't drain it first, you'll drain it when you pull the cover off.

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    They should call Production Twins what it really is, Shitty McBikefest. Rules for Participation: If your bike runs lower laptimes than a lawnmower, you are not eligibile for Shitty McBikefest. -Darrell

    Alex Pearsall #121 ESMRA / #512 LRRS

  18. #18
    Lifer McBiggity's Avatar
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    Problems with the EX - 500

    throw it on it's side.
    I replaced case covers at the track just by laying the bike on one side.
    On it's side is the natural position for an ex racer anyways

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  19. #19
    Work U HBerry's Avatar
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    Problems with the EX - 500

    Hrmmm, I'll either lay it on its side or drain it this weekend, probably drain it, although I already broke a key in it and can't get the gas tank open, so I'll probably crack the case too.

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    --HBerry

    LRRS# 285 - Retired
    04 ZX-6R
    88 EX500 - Broke

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