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HELP!! Can't crack open the lower case!!

  1. #1
    Junior Member smd753's Avatar
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    HELP!! Can't crack open the lower case!!

    I'm fixing second gear on the bike.

    So I've pulled all the bolts that hold the lower case onto the engine of my '97 ZX9R, but I can't get the lower case to break free. Right now the engine is sitting in the shop with a lever jack on the clutch side pushing against the upper and lower halves. I've used a propane torch to heat up the gasket, but it hasn't broken free yet.

    HELP!!!

    And before you say it, yes, I made sure all the bolts have been pulled.

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  2. #2
    Lifer joeswamp's Avatar
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    Re: HELP!! Can't crack open the lower case!!

    Deadblow/rubber mallet and heat -- helps a lot to do this after the engine has been running a while. Position a 1" wooden dowel on the cover tabs (extending through the other side of the bike) and tap on it.

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    Joe
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  3. #3
    Changes come butcher bergs's Avatar
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    Re: HELP!! Can't crack open the lower case!!

    Dead blow hammer

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  4. #4
    Lifer catamount's Avatar
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    Re: HELP!! Can't crack open the lower case!!

    Quote Originally Posted by butcher bergs View Post
    Dead blow hammer
    This.

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  5. #5
    First name on the shit list.... SVRACER01's Avatar
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    Re: HELP!! Can't crack open the lower case!!

    Quote Originally Posted by butcher bergs View Post
    Dead hooker
    this

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    When I start my KTM in the morning, rules are broken. Its inevitable...
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