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common issue on FZR600's - a wire that is soldered onto the high/low beam switch commonly falls out - as in the whole blob of solder & the wire fall out of the switch
so I've repeatedly heated up the metal on the switch - added a small pool of solder, tinned the wire, heated both up until they were melted, got the wire into the "pool" of solder, added some more on top, then had that whole thing pop out of the switch again...sometimes the connection only lasts 2-3 days
I bought another used switch on ebay - and that was soldered already too.
I've gotten so fed up, that I just used a rubber band over the wire to hold the connection in place, and it's been f'n great so far...I'm tempted to leave it there; except it interferes with the switch and the high beams are always on.
any other suggestions?