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stripped fairing bolts

  1. #1
    Lifer DaSarge's Avatar
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    stripped fairing bolts

    How the hell do you get them out? The bolts are on a tail section of an 02 R6 bolted into I believe the sub frame. Need help please.

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  2. #2
    Senior Member ku996r's Avatar
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    Re: stripped fairing bolts

    I had something similar happened to my engine mount bolt.

    final solution: weld a correct size hex key and turn it. (thanks dan for this)

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    Last edited by ku996r; 04-22-08 at 01:15 PM. Reason: cause I can't spell for shit
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  3. #3
    Lifer DaSarge's Avatar
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    Re: stripped fairing bolts

    Quote Originally Posted by ku996r View Post
    I had something similar happened to my engine mount bolt.

    final solution: wield a correct size hex key and turn it. (thanks dan for this)

    What do you mean wield?

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  4. #4
    Everybody to the limit! Honclfibr's Avatar
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    Re: stripped fairing bolts

    Vice grips if you can get them to bite. Otherwise use an ez-out.

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  5. #5
    Lifer DaSarge's Avatar
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    Re: stripped fairing bolts

    whats an ez-out?


    come on guys you gotta break it down for me lol

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  6. #6
    Everybody to the limit! Honclfibr's Avatar
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    Re: stripped fairing bolts

    Craftsman 5 pc. Screw Extractor Set - Includes Screw Extractors No. 1-5 - Model 66202 at Sears.com

    ...Also known as ez-outs. They're reverse threaded so as you drill them into the screw they pull it out.

    However the name is somewhat of a misnomer so try the vice grips first.

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  7. #7
    Senior Member ku996r's Avatar
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    Re: stripped fairing bolts

    weld, sorry about the typo.

    be careful using ez-out or any screw extractor, if the bolt is big and requires alot of torque, the ex-out drill bit could snap inside your stripped bolt.

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  8. #8
    Lifer DaSarge's Avatar
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    Re: stripped fairing bolts

    Ok im gonna go out there and try and use vice grips and see how that goes....This is such a pain in the ass.

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  9. #9
    Everybody to the limit! Honclfibr's Avatar
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    Re: stripped fairing bolts

    Quote Originally Posted by ku996r View Post
    weld, sorry about the typo.

    be careful using ez-out or any screw extractor, if the bolt is big and requires alot of torque, the ex-out drill bit could snap inside your stripped bolt.
    Very true, and they're hardened which makes them extra fun to remove!

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  10. #10
    Lifer reiobard's Avatar
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    Re: stripped fairing bolts

    I would just leave the tail on there... F EZ outs...

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  11. #11
    Lifer DaSarge's Avatar
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    Re: stripped fairing bolts

    vice grips are too big to fit around the bolt with the little amount of fairing clearence thats provided

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  12. #12
    Unsafe At Any Speeds Jim's Avatar
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    Re: stripped fairing bolts

    sounds like you'll have to drill a small pilot hole and use the drill extractor to that that bolt out. i broke one on my front sprocket cover this winter. used the EZ Out from sears

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  13. #13
    Lifer DaSarge's Avatar
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    Re: stripped fairing bolts

    Quote Originally Posted by reiobard View Post
    I would just leave the tail on there... F EZ outs...
    I am taking off the tail because I am installing intigrated tail lights/turn signals and need to get to all the wiring. Looks like I might have to bring it too a shop to see if they can take them out for $100

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  14. #14
    Everybody to the limit! Honclfibr's Avatar
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    Re: stripped fairing bolts

    Can you file a slot into it big enough to use a flathead screwdriver?

    If so, try that and make sure to use the biggest screwdriver you can slot to avoid stripping it again.

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  15. #15
    Just Registered Crash Dummy Denno's Avatar
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    Re: stripped fairing bolts

    Quote Originally Posted by Honclfibr View Post
    Can you file a slot into it big enough to use a flathead screwdriver?

    If so, try that and make sure to use the biggest screwdriver you can slot to avoid stripping it again.
    add this too the tuturial tuesday special

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  16. #16
    Everybody to the limit! Honclfibr's Avatar
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    Re: stripped fairing bolts

    If at first you don't succeed, here's a few ways to really fuck it up

    Of course my favorite solution to any difficult problem, ala reiobard, is to convince yourself that whatever it is didn't really need doing in the first place

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  17. #17
    Lifer DaSarge's Avatar
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    Re: stripped fairing bolts

    I think I am just gonna go to sears and buy a power drill and a screw extractor kit and see how that goes.

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  18. #18
    Unsafe At Any Speeds Jim's Avatar
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    Re: stripped fairing bolts

    honestly, you'll spend more for the tools than paying the shop to take them out for you. unless you plan on stripping more bolts, i'd ask someone to take the bolt out for you.

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  19. #19
    Senior Member ku996r's Avatar
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    Re: stripped fairing bolts

    what size is the bolt? if its not too round off, maybe you can use this

    make sure to use a breaker bar to get extra leverage

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  20. #20
    Lifer DaSarge's Avatar
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    Re: stripped fairing bolts

    Quote Originally Posted by DBConz View Post
    honestly, you'll spend more for the tools than paying the shop to take them out for you. unless you plan on stripping more bolts, i'd ask someone to take the bolt out for you.
    It would be nice to have a power drill anyways I dont know why I dont have one to begin with.


    Sockets wont work already tried.

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  21. #21
    Unsafe At Any Speeds Jim's Avatar
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    Re: stripped fairing bolts

    the full extracting kit is like $80, but the EZ Outs are like $2

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  22. #22
    Lifer BostonSVkid's Avatar
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    Re: stripped fairing bolts

    If you dont have a screw gun you cant call yourself a man.

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  23. #23
    Member flintoid's Avatar
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    Re: stripped fairing bolts

    Quote Originally Posted by BostonSVkid View Post
    If you dont have a screw gun you cant call yourself a man.
    And if you pay someone to do it, you'll just out yourself out of the opportunity to actually pick up tools that you WILL use in the future.

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  24. #24
    High maintenance priss
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    Re: stripped fairing bolts

    This kind suck IMO, next to useless for bolts: Craftsman 5 pc. Screw Extractor Set - Includes Screw Extractors No. 1-5 - Model 66202 at Sears.com
    Honclfibr linked this kind, but also implied that they suck...which I'm agreeing with.

    This kind is better: Craftsman 7 pc. Drill-Out/Screw-Out Power Extractors - Model 720SR at Sears.com

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  25. #25
    Lifer reiobard's Avatar
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    Re: stripped fairing bolts

    Quote Originally Posted by keeena View Post
    This kind suck IMO, next to useless for bolts: Craftsman 5 pc. Screw Extractor Set - Includes Screw Extractors No. 1-5 - Model 66202 at Sears.com
    Honclfibr linked this kind, but also implied that they suck...which I'm agreeing with.

    This kind is better: Craftsman 7 pc. Drill-Out/Screw-Out Power Extractors - Model 720SR at Sears.com
    2 more pieces, must be better.


    How do you not have a drill????

    The screw extractors don't suck until you break on in the hole...

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