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Originally Posted by hammadown .....The rule is:
If even Zip Tie Alley says, "no you shouldn't use a zip tie on that" you REALLLLLLY shouldn't use a zip tie on that! lol
Water is likely pooled up in the #1 plug hole. You need to prevent this from happening. I used to clean the plug boot and plug well opening, then seal it with a bead of grease around the lip when I put boot back on. You should consider oredering a new set of plug wires and caps (boots too if they are cracked).
On the side of the engine, there's a small hole, it's a drain for water that sits in the valley where the plug wires seal. If that hole gets plugged, water will not drain out, and even the best wires in the world will allow the standing water to seep into the plug holes, causing a misfire.
Mike K. - www.goMTAG.com - For Pirelli tires, Moto-D tire warmers, and Woodcraft parts
LRRS/CCS Expert #86 / RSP Racing / Woodcraft / MTAG Pirelli / Dyno Solutions / Tony's Track Days / Sport Bike Track Gear / 434racer / Brunetto T-Shirts / Knox / Crossfit Wallingford
R.I.P. - Reed - 3-23-2008
Mike K. - www.goMTAG.com - For Pirelli tires, Moto-D tire warmers, and Woodcraft parts
LRRS/CCS Expert #86 / RSP Racing / Woodcraft / MTAG Pirelli / Dyno Solutions / Tony's Track Days / Sport Bike Track Gear / 434racer / Brunetto T-Shirts / Knox / Crossfit Wallingford
R.I.P. - Reed - 3-23-2008
As mentioned, cylinder #1 can be subjected to a misfire due to water buildup if the bike is on it's side stand.
Typically grease is suggested by Kawasaki to help seal the spark plug boot to the elevated lip on the valve cover preventing water from going down into the spark plug tube. I also think a silicone sealant used in moderation would be an effective method after new plugs have been installed.
I am a huge fan of dielectric grease and I think this has minimized my headaches due to electrical gremlins with regard to a 25 year old bike.
Last edited by Ericthejet; 04-01-09 at 08:00 AM.