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Having an issue with my EX not starting-
When I go to start it, there is just a spinning sound from behind the motor and that is it.
Thoughts?
--HBerry
LRRS# 285 - Retired
04 ZX-6R
88 EX500 - Broke
Sounds like a good thought, what should I do?
--HBerry
LRRS# 285 - Retired
04 ZX-6R
88 EX500 - Broke
Nope, that's your starter clutch.
Pull the left engine cover, pull the flywheel and pull the starter clutch out. Just three little pins that cam onto the your crank. Once you clean them up, should work fine.
Mine was making a racket and worked intermittently when I got the bike. It's from the bike sitting for so long. With the flywheel removal tool (bolt) it's a ten minute job tops.
If the starter motor was spinning, it sure isn't the solenoid.
2021 KTM Duke 890 R
2020 BMW R1250GS Adventure Exclusive
1982 Honda CB750F Super Sport
Failed starter gear. Crappy parts, crappy welds. Get it re-welded, or get another one. Careful pulling the flywheel off. The magnets break easy.
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They should call Production Twins what it really is, Shitty McBikefest. Rules for Participation: If your bike runs lower laptimes than a lawnmower, you are not eligibile for Shitty McBikefest. -Darrell
Alex Pearsall #121 ESMRA / #512 LRRS
hit it with a hammer
When I start my KTM in the morning, rules are broken. Its inevitable...
01 SV650S (RC51 eater)/07 690SM /03 300EXC/14 XTZ1200
TRACKS:Firebird/NHMS/VIR/Calabogie/California Speedway/NJMP/MMC/NYST/Palmer/Thompson/Club Motorsports
Thats your bike screaming, "I wish I were an SV"
LRRS EX #165 (formerly)
My bike is screaming "I wish you didnt crash me so much"
--HBerry
LRRS# 285 - Retired
04 ZX-6R
88 EX500 - Broke
alex hit it right on the head. pop off the flywheel, get a new starter gear on ebay.
David King | ASRA/CCS/WERA SE EX #484
"Any society that would give up a little liberty to gain a little security will deserve neither and lose both."-Benjamin Franklin
"You can't race me because you have to fly to Greenville, SC before the PTwins race on Sunday!"
--HBerry
LRRS# 285 - Retired
04 ZX-6R
88 EX500 - Broke
blah blah blah
I flew in like a rockstar this past race weekend and won! So can you!
2021 KTM Duke 890 R
2020 BMW R1250GS Adventure Exclusive
1982 Honda CB750F Super Sport
Well thats fantastic captain, but I usually get in around 11 or 12 on Fridays and my flights leave between 3 and 5 on Sundays, so thats hard to be any sort of a racing rockstar. Stop being a boob and come fix my bike
--HBerry
LRRS# 285 - Retired
04 ZX-6R
88 EX500 - Broke
Come racing ONCE while I'm there and I'll fix it for you AND give you a case of beer![]()
2021 KTM Duke 890 R
2020 BMW R1250GS Adventure Exclusive
1982 Honda CB750F Super Sport
Stupid, Non-Mechanically inclined question -- Do I need to drain the oil to do this?
--HBerry
LRRS# 285 - Retired
04 ZX-6R
88 EX500 - Broke
If you don't drain it first, you'll drain it when you pull the cover off.![]()
They should call Production Twins what it really is, Shitty McBikefest. Rules for Participation: If your bike runs lower laptimes than a lawnmower, you are not eligibile for Shitty McBikefest. -Darrell
Alex Pearsall #121 ESMRA / #512 LRRS
throw it on it's side.
I replaced case covers at the track just by laying the bike on one side.
On it's side is the natural position for an ex racer anyways
Hrmmm, I'll either lay it on its side or drain it this weekend, probably drain it, although I already broke a key in it and can't get the gas tank open, so I'll probably crack the case too.
--HBerry
LRRS# 285 - Retired
04 ZX-6R
88 EX500 - Broke